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Jacob
Ewy
Manufacturing, Engineering,
& Test Manager
Denver, SA 20114
520-702-0342
Summary:
An
Electrical Engineer with a career in design and manufacture of mechanical and electronic
products. Experienced in new product
introduction (NPI), manufacturing engineering, management, Design for
Manufacturability (DFMA), process engineering, cost elimination, and process
improvement.
Methodology
Summary:
Design for Manufacturability/Assembly (DFMA)
Business Process Re-Engineering (BPR)
Project Management Book of Knowledge (PMBOK)
Lean Manufacturing Certified
6 Sigma Green Belt
CAD 2D and 3D Modelling
Experience
and Strengths:
Raytheon Corporation April 2007 – Present
Manager
1, Manufacturing Engineering Denver,
SA
·
Directed teams of test technicians in the
system testing and troubleshooting of electronic and electro-optical targeting
systems. These systems are aircraft
based and utilize visual and infrared methods of target identification and
marking.
·
Engineered and wrote a software tool (VBA:
Excel) for technicians to use for analysis of product technical data. This tool eliminated data errors from product
configurations.
·
Guided /architected the design of a
technician skill assessment which standardized measurement metrics. Implemented as a Raytheon 6 Sigma project.
· Created
(Powerpoint) and implemented a curriculum to train product integration
technicians in the use of the ATFLIR Passdown database. Submitted as a Raytheon 6 Sigma project..
Freelance Contract
assignment
January – March 2009
Process
Engineer Denver,
SA
·
Engineered and wrote a software tool (VBA:
Excel) to process a 100+ page healthcare report into manageable and assignable
sub-reports.
· Reduced a
weekly 3+ hour manual activity to a 5 minute task.
Wood Chips October
2004 – April 2007
Owner,
Proprietor
· Home-based
furniture manufacturing business
Nortel Networks April
1996 - October 2004
Wireless
Site Engineering Manager (2000 – 2004) Richardson , TX
·
Hired, staffed, and directed technical
personnel supporting engineering of wireless BTS sites.
·
Engineered equipment installations and
materials requirements.
·
Engineered site constructions including
AutoCad 2D and 3D layouts of equipment.
·
Trained technical resources of
sub-contractors in engineering of Nortel BTS sites. Experienced with GSM, UMTS, CDMA, WCDMA
networks and equipment.
Project
Manager, Process Office (1999 – 2000)
·
Managed projects for PMBOK training and
dissemination of Project Management tools.
·
Developed PM management practices for PM
staff standardization.
Business
Process Engineer (1998 – 1999)
·
Staffed and managed corporate level business
process effort examining process synergy reporting to GSM General Manager.
Wireless
Site Quality Assurance Manager (1996 – 1998)
· Staffed
and managed technical professionals verifying customer wireless site build-outs
and installations.
Octel, Inc. (VMX,
Inc.) May
1990 – August 1995
Manager,
Manufacturing and Test Engineering Richardson , TX
·
Hired, staffed, and directed technical
personnel supporting manufacture of electronic telecomm products.
·
Established and managed test budgets.
·
Established and measured staff goals.
· Teamed
with design, quality, and production personnel to reduce system testing times
from 2 weeks to 6 hours.
Recognition Equipment,
Inc. April
1983 – May 1990
Manager,
ACPS Manufacturing (1988 – 1990) Irving , TX
·
Managed manufacturing engineering staff in
the production and documentation of electro-mechanical and electronic currency
processing systems. These systems
process currency which has been in domestic U.S.
· Created
and wrote a PC-based MRP system to facilitate ordering, stocking, inventory,
and management of materials inventories.
This MRP tool was used during the development contract to control
$200,000 of inventory.
Manufacturing
Engineer (1983 – 1988)
·
Performed as both a direct contributor and a team
leader.
·
Performed new product introduction (NPI) and
new product launches.
·
Created and implemented production lines,
floor layouts, and process engineering for various products.
· Led
production team to successful processing and recertification of 300+ bank
teller stations products.
Thomas Industries,
Inc. May
1981 – April 1983
Operations
Manager Garland , TX
·
Managed manufacturing staff in the production
of electronic switching power supplies for the lighting industry. The products are electronic power supplies
that replace traditional magnetic ballasts in fluorescent lighting
fixtures. Production processes
engineered were magnetic coil winding, printed circuit board assembly (PCBA)
and processing, electrical wiring and assembly, electrical testing and
troubleshooting, packaging and shipping.
·
Production was performed in Mexico
· Created
Bills of Materials, ordered production material inventories, purchased
production tooling and equipment, and established production rates and labor
requirements.
Meridian Industries,
Inc April
1977 – May 1981
Manufacturing
Engineer Laredo , TX
·
Performed new product introduction (new
product launch) for a wide variety of electronic and automotive products. Created, tooled, and implemented production
lines, floor layouts, and production processes for a wide variety of products
ranging from biomedical (heart pacemaker) components to computer (microprocessor)
products.
·
Provided manufacturing engineering support
for a separate facility manufacturing aftermarket automotive air conditioning
compressors.
· Key
contributing member of the team which brought the company from $2 million per
year to $14 million per year revenue.
Power
Controls Corporation May
1976 – April 1977
Design Engineer San Antonio , TX
·
Engineered entire product series for new
product introduction and process validations from prototype to full production
including printed circuit board layout, printed circuit assembly (PCB
assembly), precision metal stamping and machining, plastics injection molding,
and product assembly.
·
Engineered production line assembly processes
and production assembly tooling.
·
Implemented production line to full
production.
· SME for
alternate suppliers.
General Electric
Corp. March
1973 – May 1976
Product
Production Engineer Providence , RI
· Engineered
product designs for product sustainment activities.
· Supported
vendor efficiency and cost reduction efforts.
· Supported
vendor end-of-life issues and new component qualifications.
· Performed
new product introductions (NPI) and launches.
Education:
· Associates,
Applied Science; Thames Valley Technical
College , Norwich , CT
· Bachelor
of Science, Electrical Engineering (BSEE); Northeastern University, Boston , MA
· Post-Graduate
courses in Biomedical Engineering, Worcestor Polytechnic Inst., Worcestor , MA
Certifications
and expertise:
· CPIM
(APICS)
· Mid-Management
Certification (SMU)
· Six Sigma
Green Belt
· Lean
Manufacturing Certified
· ISO 9000
knowledgeable and experienced
· Design for
Manufacturability (SME)
· Conversationally
fluent in Mexican Spanish
Awards:
· Nortel
Star Award for Community Service
· All-Star
Award from Recognition Equipment, Inc for Manufacturing Support
Volunteer
Activities:
· Habitat
for Humanities – various locations
· Angel Flight
South Central – medical air transportation, 1991 - 2004
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