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Sofia
Shirazi
309 Apollo
Way #108
Lompoc, CA 93001
Residence:
(805) 733-9876
Mobile :
(949) 613-1230
sofiashirazi@gmail.com
Objective
·
Seeking career opportunities in
the field of Controls and Automation Engineering so my performance and expertise
would be utilized appropriately in a professional, independent, and as well as,
teamwork environment
Qualifications
and Responsibilities
·
Twenty years plus experience in
automation, system integrations and project management
·
Companies worked as an
Electrical (Controls) Engineer; Magnetic Instrumentation, Genesis Design,
Ingersoll Rand, Delco Electronics, General Motors, Delphi Battery Mfg, Delphi
Generator Ops, Delphi Electronics, Sytech Division Cummins, Wright Industries,
Ford Engine Dress Assembly, US Tiles, Ceradyne, Amada America, Sunny Delight,
Coffin World Water Systems, and Clayton Industries
·
Designed custom based systems for
diverse group of OEM utilizing PLC, PAC to Process, CNC, HMI, and Robotics
·
PLC programming experience – Allen-Bradley
PAC family of Logix 5000, SLC5, PLC-5, Micrologix; Modicon 984, compact 984; Omron
CJ1, C200HX, CPMC2; GE Fanuc 90-30; Siemens S7; and Texas Instrument 305 PLC
families
·
HMI, OIT and message displays
programming experience – Allen-Bradley PanelView 300 Micro, 600 Plus, 700,
1000e; GE Fanuc QuickPanel Control; CTC Parker-Compumotor; Schneider Magelis; Omron
NS and NT series; CX supervisor SCADA; and Wonderware Intouch
·
Manufacturing networking, DCS,
and peer-to-peer communication experience with Allen-Bradley ControlNet and
remote I/O, DH+, TCP/IP Ethernet, Modicon Modbus Plus, Omron Controller Link
·
Engineered PLC projects from
concept to manufacturing production stage
·
Electrical schematic design, as
well as, mechanical design utilizing AutoCAD, Wonderware
·
Implemented PFMEA, NFPA-79, 5-S,
ISA, and JIC electrical specifications, and electrical lockout safety awareness
Education
·
Bachelor of Science EET, Purdue University, Indianapolis, Indiana (May ’92)
·
Attended an Associated Automotive Service program, Ivy Tech, Indiana
(Aug’ 86)
Employment
and Experience
Clayton
Industries – Industry, CA (Aug ‘09 – Aug ‘10)
Electrical
Engineer
·
Designed custom function block
PLC programming utilizing Allen-Bradley Logix 5000 PLC family
·
Designed HMI-operator interface
controls applications for custom steam generator systems
·
Interfaced multiple steam
generator systems utilizing Ethernet/IP based communications
·
Assisted mfg floor technicians
in start-up, programming, and troubleshooting of variable speed drives (VFD),
electromagnetic relays, natural gas level switches, and variety of electrical
devices
·
Electrical schematic design and
drafting utilizing Pro-E software for main steam generator equipment controls,
as well as, interfacing to other modular electrical devices
·
P&ID and I&E schematic
design
·
Hands-On troubleshot steam
generator systems wiring of electrical enclosures
CWWS
– Irvine, CA (May ‘08 – Feb ‘09)
Electrical/Controls
Engineer
·
Designed and modified custom
PLC/HMI controls based application programs for fresh water purification systems
for CWWS, a company recognized as an OEM for marine industry
·
Designed the control circuits
for machine functions such as; motors and pumps ranging 0.1HP to 100HP to
control water flow, sizing motor starters and protectors, sequenced timing of
opening and closing valves, control valves, PID loop tuning in PLC to prevent
water hammer effect during transient start-up, specifying flow and level
sensor/transmitters in respect to environment, specifying and sizing fuse and circuit
breakers, generated P&ID drawings, electrical schematic I/O drawings and
control circuits based on international recognition
·
Networked (Ethernet based) A-B
SLC5/05 PLC (main unit) and four Micrologix 1100 PLC (slave units) of 80 GPM
fresh water production equipment; designed operator control/system interfaces;
initiated process improvement solution
·
Provided commissioning
expertise at a customer site in Singapore
Trimax
Systems Inc. – Brea, CA (Oct ‘07 – May ’08)
Contract
Controls Engineer
·
Managed PLC/HMI controls based
waste water regeneration project for city of Indio ,
California
·
Waste water regeneration
project involved in programming PLC/HMI; setting up process instruments such as
ultrasonic level transmitters, flow and pressure transmitters; VFD control
·
Traveled to state of Zacatecas
in Mexico
Amada
America Inc. – La Mirada, CA (Jan ‘07 – Oct ’07)
Contract
Controls Engineer
·
Modified PLC/HMI application
programs of turret punch press system to allow the equipment’s operator to
unload single final sheet metal product which before this modification final
product and scarp sheet metal were unloaded at same location creating no value
added to operation of equipment
·
Designed the electrical
controls hardware of an unload conveyor module to integrate with hardware and
software of a laser cutting automation system. Designed electrical schematics
including I/O, control enclosure back panel layout, specifying electrical
controls component, creating bill of material, and finally commissioning the
operation of integrated system
·
Modified PLC/HMI application
programs of an Amada model (FO 4020NT flying optic) single bay laser cutting
system to be configured as multiple bay laser cutting automation system;
modification included networking multiple C200HX Omron PLC and Omron NT30 HMI utilizing
Controller Link Omron networking procedure, interfacing PLC I/O with flying
optic laser system signals, commissioning the equipment at customer site
(Kohler Power Generation Plant in Wisconsin)
Sunny
Delight – Anaheim, CA (Oct ‘06 – Jan ’07)
Contract
Controls Engineer
·
In beverage manufacturing,
designed and modified PLC/HMI application programs, provided effective and
strong problem solving skills in an efficient manner to assure equipment
operation’s reliability for variety of equipment such as labelers, fillers,
palletizes, pasteurizers, and conveyors
·
Modified PLC program to prevent
flow of empty bottles into labeling machine when
USA Resume
are about to run out their reel. Before this modification operator would have to re-feed the labels back into machine causing down time to continuous production.
USA Resume
are about to run out their reel. Before this modification operator would have to re-feed the labels back into machine causing down time to continuous production.
Ceradyne
Inc. - Costa Mesa, CA (May ‘06 – Oct ‘06)
Controls
Engineer
·
Modified PLC/HMI application
programs of induction heating press for curing ceramic armor plates to create a
pause cycle of applied pressure by the press. The pause cycle would allow the
operator to pause and then restart applied pressure and curing time. The
applied pressure and curing of product cycle was six hours and this
modification was critical to production and eliminating operator error.
·
Modified RSView 32 tag database
to match part ID from SLC 5/04 PLC. Improved information presented on Panelview
1000e HMI based on operators needs
MJC
Engineering Inc. - Huntington Beach, CA (Feb ‘06 – May ‘06)
Contract
Controls Engineer
·
Designed and modified electrical
schematics for CNC/PLC controls based metal bending equipment
·
Troubleshooting equipment
during commissioning
GM/Delphi
Electronics and Safety Division - Kokomo, Indiana (July
‘98 – Sep ‘05)
Manufacturing/Controls
Engineer
·
Managed conceptual projects through
development and manufacturing
·
Assisted project managers in
development of concepts, estimates, and plans
·
Generated sequence of
operations, electrical schematics, bill of materials, and hardware and software
design for equipment controls that met projects’ function and timing requirements
·
Retrofitted older technology
equipment into up-to-date manufacturing in demand for Delphi Corp.
·
Commissioned newly designed and
delivered equipment throughout U.S. Delphi manufacturing sites
·
Created and completed
documentation and manuals to support operation and maintenance of equipment
·
Trained and educated operators,
mentored less experienced controls engineers and skilled trades as required
·
Provided Delphi
manufacturing with expertise in machine controls
·
Submitted cost saving and engineering
efficiency improvement suggestions
·
Kept average cost of assigned
projects under budget
·
Managed the variance analysis
on the actual manufacturing cost
·
Reported an observed problem
with any equipment to the appropriate management
·
Received PFMEA training (preventive
failure mode and effect analysis)
·
Engineered an OEM multi test
level equipment of automotive engine’s manifold absolute pressure (MAP) and
mass flow sensors; layers of equipment consisted of loading IC cartridge
handlers; 2D Bar Code scanners utilized for factory throughput and hence
creating lean manufacturing, as well as, reduction of production time; ambient
(engine coasting) and heat (engine under heavy load) testing; unloading
cartridges
the associated bar codes of product through
bar code readers; communicated with a factory information system through bar
code readers and communication module of PLC to allow and/or disallow testing
of product based on preceding test on the product; a stepper motor/encoder
would accurately place lead-frame of product to engage with test probes; testing
took place in ambient and hot temperature furnace environment to represent
vehicle environment; equipment was capable of handling variety of lead frames
through menu driven HMI screen in which products for selected for variety
vehicle models
·
Utilizing a Janome robot
designed an adhesive dispensing equipment to adhere the product circuit board
to its case. This robot integrated with
a vendor’s hydraulic dispenser, hence controlling loading/unloading product
from nest, dispense pattern, and required amount to dispense adhesive
·
Designed the electrical
controls and application programs of a turn-key vacuum based leak test machine
with dual nest to test final products simultaneously and independently,
utilizing an Allen-Bradley SLC 5/03 PLC and PanelView HMI operator interface
·
Designed electrical controls
and application program of a turn-key machine to insert Audio IC into its heat
sink, utilizing Omron CPM2C compact PLC
·
Implemented ultrasonic sensors
to detect malfunctions in chemical cleaning tank
·
Implemented utilizing metering
valves and sensors to detect the amount of Fluorogel dispensed on IC circuit
board on an existing product of an assembly line
·
Designed the controls of a
turn-key machine to cut in small pieces the ceramic IC circuit boards. This process used to be
manually by an operator. The equipment utilized a Modicon 984 compact PLC, a CTC-Parker HMI, and stepper motors to convey finished pieces to the correct product bins
manually by an operator. The equipment utilized a Modicon 984 compact PLC, a CTC-Parker HMI, and stepper motors to convey finished pieces to the correct product bins
·
Designed costume based
equipment and material handling conveyor systems with multiple networked PLCs,
multiple networked HMIs, 8-axis stepper motors/encoders, and multiple scanners,
which communicated with factory's mainframe computers and information systems
Consultant-Controls
Engineer (May ‘94 - July ‘98)
·
Delphi vehicle generator
manufacturing - Anderson, Indiana; as a field controls engineer Delphi vehicle
generator manufacturing - Anderson, Indiana; as a field controls engineer
provided expertise in keeping equipment and assembly lines in operation
·
Delphi battery manufacturing - Muncie , Indiana
·
As a Field controls engineer commissioned
newly Modicon PLC controls based equipment for Windsor , Canada
·
Completed the control system
design of salt-pot baths utilizing control relays and Barber-Coleman
temperature controllers
·
Through Genesis Design in Saginaw , Michigan ; worked
as a controls engineer for Delphi ’s Saginaw Steering. Completed retrofitting, programming,
troubleshooting, writing sequence of operation, and start-up of a Modicon PLC
model 384 to a new network capable Modicon PLC model compact 984 machine. This single cycle OTR pull test machine
tested the tie-rods of Pontiac Fire Bird and Chevy Corvette and inserted a cap
on the lubricating compartment
·
Through Genesis Design in Saginaw,
Michigan and Delphi’s Saginaw Steering division – Saginaw, Michigan; completed
PLC controls based retrofit projects; as an example, completed retrofit of a
Dial Table from a total electro-mechanical relay controls based to a Modicon
(network capable) MB+ compact 984 PLC controls based equipment
Magnetic
Instrumentation Inc. - Indianapolis, Indiana (Sept ‘92 – Apr ‘94)
CAD-CAM
Technician/ Lab. Technician/ Electrical Engineer
·
Designed electrical and
mechanical drawings utilizing AutoCAD software
·
Troubleshot, repaired, and calibrated
Gaussmeters, Fluxmeters, and other magnetic field measuring devices and
laboratory equipment
·
Designed the controls circuitry
for 1500 VDC magnetizing, as well as, de-magnetizing equipment, completed
application programs of these equipment based on GE 90-30 and TI305 PLC
controls
·
Utilizing Texas Instruments PLC
model TI305, completed system design, programming, troubleshooting, and
start-up of a single cycle magnetizer machine
References
and university transcript available upon request
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