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Summary of
Experience and Skills
Professional
Experience
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Nataly Roberts
309 Beech Hill Dr
New0ark DE. 19001
Home Phone –302-234-9876 email- nataly@aol.com Cell Phone- 302-530-1230
______________________________________________________________________________________________
Summary of
Experience and Skills
·
Experienced in enabling all
stages of product and process development from feasibility, pilot production,
to scale-up manufacturing, and application engineering.
·
Experience in project management.
·
Experience in ISO documentation
of processes and implementing procedures for production.
·
Skilled at adapting to the
changing styles of work required to go from the feasibility stage, to design of
experiments and the fundamental work required in the initial stages of
development. Experienced in machine design and project management required to implement a new process.
·
Specific experience in various
methods of impregnation of ePTFE.
Experience in solvent coating methods such as, dip coating, Mayer rod
coating, reverse roll coating, gap and gravure roll coating.
·
Experience in circuit board
manufacturing and the electroless copper plating of porous materials.
Professional
Experience
1983 to 2011 W.L. Gore
and Associates, Elkton, MD 21921
6/2006
- 12/2011- Research
and Development Associate. Industrial Products
Division, New product Development and troubleshooting
team.
Researched wide
range of products to either troubleshoot process problems or to develop
prototypes to prove technical feasibility.
Among these are products for the pharmaceutical industry, Guitar string
market, Industrial Air filtration, and venting businesses. Experience with
nano- fiber production and electro spinning of various polymer materials.
4/2003 –6/2006 Air Filtration Analyst/ Scientist
Failure analysis of
industrial filters. Test method
development and lab safety coordinator.
Coordinating the
renovation of all labs. Primary job function is working with the applications
engineers and field sales department to analyze filters from the field to
determine failure mode and life expectancy.
8/2001- 4/2003 Project/Process Engineer
Successfully
coordinated the relocation, installation and startup of all manufacturing
facilities for the GoreMate TM
wafer to burn-in-board contactors from Eau Claire, WI to Elkton, MD.
The processes
included incoming water treatment, wastewater treatment facility, electroless
copper plating lines, coating equipment and other supporting processes such as
quality control, inspection and testing.
This project
required the designing and coordinating the building of a 4500ft2 wet room, a
new technical service facility, as well as a wastewater treatment
facility. It required leading a team of
contractors to implement the move, working with the shop to install and connect
the equipment and the personnel to start up the equipment. The project was completed under budget within
a 6-month time frame. Experience gained
in project management.
1997-
2000 New process development for Gore Mate TM
Contactors
Acted as a
liaison between the GoreMate TM
team located in Eau Claire, WI and the Electronic Materials Group located in
Elkton, MD. Was part of the core team
that was engaged in the development and commercialization of GoreMate TM contactors.
Contributions included:
Process
development of for a hydrophilic coating process for ePTFE. The development of this process yielded a
higher throughput and lower cost process.
The number of process steps were reduced by taking the standard three
pass process and developing a one pass process.
Process
validation using designed experimentation . Implemented ISO documentation to
complete the transfer of the process from R&D to Production.
Experience in designed experimentation, coating
technologies- reverse roll coating and dip coating to impregnate a porous PTFE matrix. Also experience in
photosensitive coatings and electroless plating of porous materials.
1995-
1996 Project Engineer-
Worked with
vendors and shop personnel to specify, and subsequently to install a
manufacturing line (solvent based coating line) for Microlam TM 410 Dielectric materials.
Designed initial mix room to handle
the mixing and automatic delivery of all chemicals needed for
manufacturing. Experience included
drafting design drawings for both coating lines and mix system.
1996 – New process
development for Microlam TM
dielectric material.
Partnered with the inventors
to scale up from a tabletop process to pilot production.
Process development included
exploring various mixing methods to handle paste like slurry. Also investigated silane mixtures to suspend particles,
evaluated base materials for fitness for use, explored different coating
methods such as slot die coating, dip coating and reverse roll and modified
equipment as needed to run fine web materials.
1992-
1996 Technical Service Representative for GoreClad TM Laminates and Speedboard TM prepreg materials.
Fielded customer
concerns and quality problems associated with implementing GoreClad and
Speedboard TM
products into customers printed circuit board manufacturing.
Problem solving using techniques such as SEM, TGA , TMA and other
analytical methods.
Worked closely with customers to write quality specifications for
laminate material.
Implemented Quality Procedures into manufacturing for ISO9000 certification.
1990-
1992 Project Engineer –
Headed project to install
$5MM Lauffer press system into a new manufacturing facility.
Worked with design team and
architects to build class 10,000 clean rooms and all supporting infrastructure
to house all aspects of manufacturing. These included lay-up, test and
inspection as well as hot roll lamination.
Experience gained in project management including coordination of
various skilled tradesmen in order to install the equipment.
1988-1990 New process Development of
the GoreClad TM
Laminate.
Led the development of
GoreClad TM laminate including the
coating of a .3 mil adhesive for
laminate production.
This included working to develop
the base material and the methods used to saturate a porous PTFE substrate with
resin. Developed a roll to roll process
to convert the manufacturing of the .3mil material into an easy to handle tri
layered material. Designed and worked
with the shop personnel in order to build the equipment. Developed process
procedures and specifications to support manufacturing.
1986-1988
New process Development – Speedboard TM Prepregs,
Developed the
process for the Speedboard TM
prepreg.
This included working closely with
our partner facility to develop processes for making the base ePTFE film in
various thickness. Worked with our
Japanese facility to learn how to fill a porous PTFE matrix with resin.
Developed a method for coating this material full width on a roll to roll
basis. Designed and built the first prototype coater to manufacture these
materials. Developed process procedures in support of manufacturing.
1983-
1986 Fabrics Division- Instrumentation
Engineer
Responsible for specifying,
installing and calibrating, process
monitoring equipment to all process lines in the plant.
The instrumentation included
non-contact web measurement systems, yardage counters, width measuring devices
and temperature controllers, and various other instruments. All instruments
were connected to data logging equipment and then tied to a main frame computer
for continuous process monitoring.
Special courses/ skills –
AutoCAD Lt.,
JMP, Strategy of Experimentation, SAS, Technical writing, Effective
Presentation skills, Project Management, Leader Effectiveness Training, Kemper
Trego problem solving,
Education-
1986 University of Delaware –
Manufacturing Engineering
1983
Delaware Technical and community College-
Electronics Engineering Technology
1980-1982 Delaware Technical and Community college –
Associates Degree Engineering Technology
1977-1980 University of Delaware – Various studies.
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