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TOBY ABRAHAM
114 Foliage Ave #
555 Cellular: 952-465-1111
Apple Valley, MN
51111 Home :952-232-1111
toby@gmail.com
SUMMARY
Chemist with ten years
experience working in an engineering capacity in process improvement and
development, scale-up, and a wide range of manufacturing processes. Certified
Six Sigma Black Belt with extensive experience in the use of statistical
methods and software to reduce development costs and cycle times.
WORK EXPERIENCE
BIOLAB, INC., A CHEMTURA COMPANY, Lawrenceville, GA 1999- 2010
Responsible
for supporting three manufacturing plants. Develop bench scale processes for
new products and scale up to the manufacturing plants. Define and perform experimentation to support technical
projects and resolve plant problems. Support
manufacturing plants, with data analysis, raw material qualification,
troubleshooting, incident investigation and corrective action. Communicate
technical strategies and hurdles to senior management, regulatory affairs,
manufacturing, and marketing.
Senior
Chemist 2007-2010
·
Reformulated BioLab’s household
cleaners flagship product to make it more environmentally friendly while
maintaining product effectiveness. In
the process the company saved $700,000 per year in raw material costs.
·
Led a cost saving project on
raw material for a swimming pool sanitizer product potentially worth $300,000
per year with minimal capital project input.
·
Implemented raw material change
which resulted in savings of $200,000 per year with no adverse impact on final
product quality.
·
Improved production consistency
of swimming pool sanitizer product line by 80%
using Design of Experiment
·
Led technical development and
implementation of processes while meeting the needs of Sales, Marketing,
Regulatory and Manufacturing.
Process
Chemist 2004-2007
·
Designed and conducted
experiments that revealed major product losses due to excessive heat in a
reactor. Worked with plant engineering to recommend a reactor cooler design.
Project was completed with $1 MM capital expenditure and cost savings of
$900,000 per year. Received the BioLab Presidential Award for making a
significant contribution to the business.
·
Led Six Sigma Black Belt
improvement project for a swimming pool sanitizer product, which realized cost
savings of over $150,000 per year.
·
Identified a suitable
surface-active agent to improve recovery of product from process water stream.
This method reduced the amount of product destined for the landfill by 80%,
with a cost savings of approximately $100,000 per year.
·
Implemented process
improvements for one of BioLab’s premiere new products, resulting in an
immediate increase in rolled throughput yield from 30 % to 93 %, with later
improvements to over 95 %.
Development Chemist 1999-2004
·
Implemented process improvement
in BioLab’s batch process plant, which significantly increased reaction yield
and resulted in savings of over $150,000 per year.
·
Developed a reaction model,
using lab scale reactor, which gave excellent fit to plant process and was
instrumental in process optimization and automation design.
·
Developed a method to rapidly
characterize and quantify different crystals structures in commercial products
in order to study process effects.
·
Designed a bench scale
chlorination reactor consistent with the commercial manufacturing process,
which was critical in helping resolve plant process issues.
·
Designed and constructed a data
acquisition system, which produced data leading to various process
improvements.
Ryerson
Polytechnic University, Toronto, CANADA 1996-1998
Laboratory
Technologist
Taught
multiple sections of general chemistry laboratory, food science, organic and
inorganic laboratories; evaluated, modified, and implemented experiments;
calibrated and tested Laboratory instruments, provided instruction in the use
of laboratory equipment; and enforced safety polices.
·
Designed
and implemented inorganic chemistry laboratory experiments
·
Extracted
and purified organic compounds
·
Synthesized
and characterized inorganic compounds
EDUCATION
Ryerson
Polytechnic University, Toronto, Canada 1995. B.S Chemistry and
Biology
Skills
·
Certified
Six Sigma Black Belt
·
Proficient
in Minitab statistical software
·
SPC,
Gage R&R, DOE
·
Design
and construction of data acquisition systems
·
Familiar
with Aspen Process Explorer and InfoPlus. 21,
real-time database
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