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DALE CIRCLE : DESIGN ENGINEERING ACCOMPLISHMENTS &
RESPONSIBILITIES
DALE CIRCLE : SENIOR OPTO -MECHANICAL
DESIGNER (continued) page
3
ATK / Mission Research, Santa Barbara , CA
- (DOD / DOE / CIA / Homeland
Security Contracts)
Michigan State University , Astronomy
/ Astrophysics Department, East
Lansing , MI
Lawrence Livermore National
Laboratory,
Livermore , CA - (US Department of Energy)
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DANNA CIRCLE
SENIOR OPTO -MECHANICAL Designer
309 S. Camino Rio Puerco
Sahuarita, AZ 85001
Home
phone: (520) 269-9876 e-mail:
danna@cox.net
SUMMARY OF RESPONSIBILITIES
I have designed
complex systems & components for many high-precision applications,
including: fiber optic systems, giant
telescopes, wafer probes, hydraulic / pneumatic positioning, high-vacuum
environments, cryogenic / thermal isolation, nuclear energy, contaminant & coolant
systems piping, automation machinery, robotic processing / coating chambers, UAV,
missile guidance systems, test equipment & electronics packaging.
·
EXPERT: solves complex, high precision design problems; designs for cost savings; designs with Six
Sigma goals; works as a Team Member
to produce an efficient product.
·
EXPERT: uses ANSI Y14.5 / ASME Standards for all design
requirements.
·
EXPERT: GD&T
Analyst / Mentor
MERIT AWARDS
·
OUTSTANDING ACHIEVEMENT (QTY 2)
·
REWARD & RECOGNITION (QTY 5)
CLEARANCES
HELD
·
SECRET (current) –
Department of Defense
·
Q – Department of
Energy
COMPUTER
DESIGN PROGRAM EXPERIENCE
·
SOLIDWORKS - (10 years)
·
COSMOS/WORKS Structural Analysis - (2 years)
·
Hewlett Packard SOLID DESIGNER - (1
year)
·
AUTOCAD - (10 years)
·
Pro-E Wildfire, INTRALINK, PDM - (3 years)
OFFICE
PROGRAMS EXPERIENCE
·
MS WORD
·
EXCEL
·
POWERPOINT
·
MICROSOFT OFFICE SUITE
·
ADOBE PHOTOSHOP CS
AREAS OF
DESIGN EXPERTISE
·
PRECISION OPTICS – (15 years)
·
MICROCHIP ANALYTICAL PROBING STATIONS – (6 months)
·
DESIGN INTEGRITY ANALYSIS – (1 year)
·
HIGH VACUUM ENVIRONMENTS – (13 years)
·
DOE - NUCLEAR ENERGY / CONTAMINATED WASTE
MANAGEMENT – (10 years)
·
DOD - MILITARY DEFENSE / MISSILE SYSTEMS – (15 years)
·
ROBOTIC ASSEMBLY MACHINERY – (5 years)
·
HYDRAULICS / PNEUMATICS
– (10 years)
·
ELECTRONICS PACKAGING – (7 years)
·
PIPING SYSTEMS – (10 years)
·
ENERGY CONSERVATION / ENVIRONMENTAL SYSTEMS –
(4 years)
DESIGN
ENGINEERING ACCOMPLISHMENTS & RESPONSIBILITIES
PRECISION OPTICS @ Lawrence Livermore
National Labs, Sandia National Labs, National Optical Astronomy Observatories
(NOAO), National Solar Observatories (NSO), Michigan State University Astronomy
Dept, ATK Mission Research, Micromanipulator, Red Digital Cinema Cameras
OPTICAL SYSTEMS
Developed optical
sensor systems & fiber optic arrays for laboratory & field environment
test equipment
·
High-speed infrared scene projection systems
·
Chemical / biological infrared spectrum
projector
·
Variable acousto-optic spectrum projector
·
Laser targets & target projectors
·
Collimators, beam combiners, prisms, lenses
·
X, Y, Z stage component positioning
·
Fiber bundle linear slit & grid pattern
arrays
·
10µm positioning tolerance requirements
·
Cryogenic & environmental test chambers
·
Vacuum optical chamber environments
·
Hot source simulators
·
Blackbody sources
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
LASER SYSTEMS @ Lawrence
Livermore
National Labs, Sandia National Labs, NOAO, ATK Mission
Research
·
Diode laser optics
·
Laser guidance systems
·
Laser remote sensing systems
·
Fission systems (nuclear energy)
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
TELESCOPES @ NOAO, NSO
Lead Opto-Mechanical
Designer for the Gemini 8-Meter Telescopes, Optics Group
·
Primary mirror cell support structure &
assembly
·
Lifting fixture for 22-ton primary mirror
·
Whiffletree cart for 22-ton mirror transport
·
6-zone mirror deformation system
·
4-bipod flexure for cell structure support
·
Structural support for 15-ton Instrumentation
·
Mirror cell access plan for personnel /
equipment
·
Thermal system for uniform mirror temperature
·
Mirror cell coolant system
·
Mirror cell ventilation system
·
Fluid leak flow / drainage system
·
Primary mirror air pressure seal
configuration
·
Component & cell location identification
system
·
Shipping frame for 50-ton primary mirror cell
PRECISION
OPTICS: TELESCOPES (continued) page
2
Responsibilities: design, interface & parameter control of
all Gemini primary mirror systems & components
·
Axial / lateral mirror supports
·
Axial / lateral position sensors
·
X-definer positioning system
·
Earthquake safety restraints
·
Mirror surface heating system
·
Instrument support structure
·
Cable routing configurations
·
Cassegrain rotator bearing assembly
·
Ambient temperature
radiation system
·
Component electronics control node boxes
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
MICROCHIP ANALYTICAL PROBING
STATION @ Micromanipulator
·
1-micron repeatable accuracy movement
·
1000/1 gear reduction configuration
·
X, Y, Z stage guidance system
·
Harmonic drive gearhead
·
Optical position encoder readheads &
scales
·
Cross-roller bearing
·
Stepping motor
·
High-precision timing belt
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
DESIGN INTEGRITY ANALYSIS @ Red Digital Cinema Cameras, Raytheon
Missile Systems
·
Project GD&T
Analyst for pre-release drawings
·
Tolerance Analysis:
field-tested component failures
·
Overheating
analysis of digital cinema camera
·
Provided design
solution for overheating camera
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
HIGH VACUUM ENVIRONMENTS @ Retech, Lawrence Livermore Lab, Sandia Lab, Airco Coating
Technologies, NOAO, ATK Mission Research
·
Coating chamber for 8-meter diameter mirror
·
Glass coating chambers for sputtering process
·
Liquid / gas-cooled nuclear fission chamber
·
Liquid / gas-cooled crucible
·
Metallurgical multi-treatment furnaces
·
Cryogenic Optics assemblies
·
Water-cooled Process Chambers
·
Buffer Chambers & Lock Chambers
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
NUCLEAR ENERGY / CONTAMINATED
WASTE MANAGEMENT @ Lawrence
Livermore Lab,
Sandia Labs
·
High vacuum uranium fission system
·
Contaminated water control / containment
·
Glove box contamination isolation chambers
·
Uranium isotope separator system
·
Radiation Shields
·
Electron beam gun mounts for uranium melt
·
Control room electronics racks & valve
panels
·
Contaminated water recovery systems
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
MILITARY DEFENSE / MISSILE
SYSTEMS (Air Force, Army, Navy, Homeland Security, CIA contracts)
@ Hughes Aircraft, ATK Mission
Research, Raytheon Missile Systems
·
Missile assemblies
·
Missile air-air / air-ground guidance systems
·
Rocket motor assemblies, propellant,
components
·
Missile electronics packaging
·
Helicopter field communication systems
·
Submersible containers for deep ocean testing
·
Ocean & aerial scanners
·
Radar remote field systems
·
Missile test equipment
·
Avionic vibration isolation
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ROBOTIC ASSEMBLY MACHINERY @ Sid & Marty Krofft,
Advanced Automation, Retech, Airco Coating Technologies, Micromanipulator
·
Water-cooled process, buffer, & lock
chambers
·
Water-cooled removable sputtering shields
·
Glass sputtering process chambers
·
Anode sputtering assemblies
·
Cam driven /
gear driven mechanisms
·
Sheet metal automated fabrication design
·
Amusement park human conveyance systems
·
Metallurgical heat-treat robotic process
systems
·
Robotic solar water heating systems assembly
·
Robotic glass coating process systems
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
HYDRAULICS / PNEUMATICS @ Retech, Airco Coating
Technologies, NOAO
·
Hydraulic / pneumatic alignment actuators
·
Hydraulic actuator telescope mirror supports
·
Automated feeder systems
·
Hydraulic conveyance systems
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ELECTRONICS PACKAGING @ Hughes Aircraft, Retech, Lawrence Livermore Lab, Sandia Labs, Airco, NOAO, ATK Mission Research, Raytheon
·
Electronics racks, drawers, panels, consoles
·
Electronics box thermal output control
systems
·
Deep water pressure vessel electronics
housings
·
Missile guidance electronics modules
·
Helicopter-installed missile guidance racks
·
Electro-optical board component packaging
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
PIPING SYSTEMS @ Retech, Lawrence Livermore Lab, Sandia Labs, Airco Coating
Technologies, NOAO Gemini Project
·
Radiation-contaminated water recovery
·
Argon / Freon gas-fed cooling systems
·
Nitrogen-cooled cryogenic chambers
·
Radiation panels for thermal control
·
Ultra-high vacuum piping systems
·
Control valve systems & water manifolds
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ENERGY CONSERVATION /
ENVIRONMENTAL SYSTEMS @ Advanced Automation, Lawrence Livermore Lab
·
Solar water heating panels & systems
·
Spent-uranium revitalization system
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
EDUCATION
Associate of Arts Degree, Architecture Loma Linda University , Riverside , CA
EMPLOYMENT
HISTORY
Raytheon Missile
Systems,
Tucson , AZ
- (Missile Production for Military)
Position: SENIOR OPTO-MECHANICAL DESIGNER
Design Projects: Unmanned Airborne Vehicle (UAV), Missile
Systems, Test Equipment, GD&T Integrity, Tolerance Analysis
Reason for
leaving: layoff – workload slowdown
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
RED
Digital Cinema Cameras, Lake Forest, CA - (Professional
Digital Cinema Cameras for Motion Picture Industry)
Position: OPTO-MECHANICAL DESIGN
CONSULTANT
(contract employee)
Design Project: Analyzed overheating problem & redesigned
for cooling solution
Reason for
leaving: consultant project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
The Micromanipulator
Company,
Carson City , NV - (Semi-conductor Wafer Probes)
Position: OPTO-MECHANICAL DESIGN
CONSULTANT
(contract employee)
Design Project: Redesigned / upgraded state-of-the-art Wafer
Probe System
Reason for
leaving: consultant project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Position: OPTO -MECHANICAL
DESIGN ENGINEER
Design Projects: Electro-Optical Sensors & Detector
Systems, R & D projects & proposals
Reason for
leaving: corporate merger consolidation
layoff
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Position: OPTICS DESIGN
CONSULTANT
Design Project: Spartan Infrared Camera for SOAR Telescope
Reason for leaving: consultant project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
National Optical
Astronomy Observatories (NOAO) / National Solar Observatories (NSO ), Tucson ,
AZ - (Telescopes) Position: SENIOR OPTO -MECHANICAL
DESIGNER
Design Projects: Giant Visible / Infrared Telescopes &
Astronomical Instruments
Reason for
leaving: 10-year project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Airco Coating
Technologies (BOC), Fairfield ,
CA - (Robotic Coating Assembly
Procedures)
Position: SENIOR MECHANICAL /
ROBOTICS DESIGNER (contract employee)
Design Projects: Robotic Glass Coating Vacuum Chambers
Reason for
leaving: moved to Tucson , AZ
for permanent position
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Sandia National
Laboratories, Livermore ,
CA - (US Department of Energy)
Position: SENIOR MECHANICAL /
VACUUM DESIGNER (contract employee)
Design Projects: Nuclear Systems & Facilities / R & D
projects
Reason for
leaving: 7-year contract expired
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Position: SENIOR MECHANICAL /
VACUUM DESIGNER (contract employee)
Design Project: Uranium Isotope Separator Chamber System
Reason for
leaving: 3-year contract expired
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Retech, Inc., Ukiah , CA
- (Robotic Metallurgical Processing Vacuum Systems)
Position: SENIOR MECHANICAL /
VACUUM DESIGNER
Design Projects: Metallurgical Treatment Chambers
Reason for
leaving: moved to Bay Area for better
opportunity
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Hughes Aircraft
Company,
Canoga Park , CA - (Defense Contracts)
Position: MECHANICAL DESIGNER
Design Projects: USAF / ARMY / NAVY Missile / Defense Systems
Reason for
leaving: moved to Northern
California
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Advanced Automation
& Mechanization, Tarzana ,
CA - (Automated Factory
Assembly Designs)
Position: MECHANICAL / ROBOTICS
DESIGNER
Design Projects: Automated Solar Equipment Assembly
Reason for
leaving: company closed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Sid & Marty Krofft
Productions,
Sun Valley , CA - (Major Amusement Park
Design & Construction)
Position: MECHANICAL / ROBOTICS
DESIGNER
Design Projects: Amusement Park Dark Ride Automated Systems
Reason for
leaving: project was completed
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