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DANNA CIRCLE
SENIOR OPTO-MECHANICAL Designer
309 S. Camino Rio Puerco
Sahuarita, AZ 85001
Home phone:  (520) 269-9876    e-mail:  danna@cox.net

SUMMARY OF RESPONSIBILITIES


I have designed complex systems & components for many high-precision applications, including:  fiber optic systems, giant telescopes, wafer probes, hydraulic / pneumatic positioning, high-vacuum environments, cryogenic / thermal isolation, nuclear energy, contaminant & coolant systems piping, automation machinery, robotic processing / coating chambers, UAV, missile guidance systems, test equipment & electronics packaging.

·          EXPERT:  solves complex, high precision design problems; designs for cost savings; designs with Six Sigma goals; works as a Team Member to produce an efficient product.
·          EXPERT:  uses ANSI Y14.5 / ASME Standards for all design requirements.
·          EXPERT:  GD&T Analyst / Mentor

MERIT AWARDS


·          OUTSTANDING ACHIEVEMENT (QTY 2)
·          REWARD & RECOGNITION (QTY 5)



CLEARANCES HELD


·          SECRET (current) – Department of Defense
·          Q – Department of Energy





COMPUTER DESIGN PROGRAM EXPERIENCE
·          SOLIDWORKS - (10 years)
·          COSMOS/WORKS Structural Analysis - (2 years)
·          Hewlett Packard SOLID DESIGNER - (1 year)
·          AUTOCAD - (10 years)
·          Pro-E Wildfire, INTRALINK, PDM - (3 years)
OFFICE PROGRAMS EXPERIENCE
·          MS WORD
·          EXCEL
·          POWERPOINT
·          MICROSOFT OFFICE SUITE
·          ADOBE PHOTOSHOP CS



AREAS OF DESIGN EXPERTISE
·          PRECISION OPTICS – (15 years)
·          MICROCHIP ANALYTICAL PROBING STATIONS – (6 months)
·          DESIGN INTEGRITY ANALYSIS – (1 year)
·          HIGH VACUUM ENVIRONMENTS – (13 years)
·          DOE - NUCLEAR ENERGY / CONTAMINATED WASTE MANAGEMENT – (10 years)
·          DOD - MILITARY DEFENSE / MISSILE SYSTEMS – (15 years)
·          ROBOTIC ASSEMBLY MACHINERY – (5 years)
·          HYDRAULICS / PNEUMATICS – (10 years)
·          ELECTRONICS PACKAGING – (7 years)
·          PIPING SYSTEMS – (10 years)
·          ENERGY CONSERVATION / ENVIRONMENTAL SYSTEMS – (4 years)

DESIGN ENGINEERING ACCOMPLISHMENTS & RESPONSIBILITIES

PRECISION OPTICS  @ Lawrence Livermore National Labs, Sandia National Labs, National Optical Astronomy Observatories (NOAO), National Solar Observatories (NSO), Michigan State University Astronomy Dept, ATK Mission Research, Micromanipulator, Red Digital Cinema Cameras

OPTICAL SYSTEMS
Developed optical sensor systems & fiber optic arrays for laboratory & field environment test equipment


·          High-speed infrared scene projection systems
·          Chemical / biological infrared spectrum projector
·          Variable acousto-optic spectrum projector
·          Laser targets & target projectors
·          Collimators, beam combiners, prisms, lenses
·          X, Y, Z stage component positioning
·          Fiber bundle linear slit & grid pattern arrays
·          10µm positioning tolerance requirements
·          Cryogenic & environmental test chambers
·          Vacuum optical chamber environments
·          Hot source simulators
·          Blackbody sources


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
LASER SYSTEMS  @ Lawrence Livermore National Labs, Sandia National Labs, NOAO, ATK Mission Research


·          Diode laser optics
·          Laser guidance systems
·          Laser remote sensing systems
·          Fission systems (nuclear energy)


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
TELESCOPES  @ NOAO, NSO
Lead Opto-Mechanical Designer for the Gemini 8-Meter Telescopes, Optics Group


·          Primary mirror cell support structure & assembly
·          Lifting fixture for 22-ton primary mirror
·          Whiffletree cart for 22-ton mirror transport
·          6-zone mirror deformation system
·          4-bipod flexure for cell structure support
·          Structural support for 15-ton Instrumentation
·          Mirror cell access plan for personnel / equipment
·          Thermal system for uniform mirror temperature
·          Mirror cell coolant system
·          Mirror cell ventilation system
·          Fluid leak flow / drainage system
·          Primary mirror air pressure seal configuration
·          Component & cell location identification system
·          Shipping frame for 50-ton primary mirror cell


DALE CIRCLE:  DESIGN ENGINEERING ACCOMPLISHMENTS & RESPONSIBILITIES
PRECISION OPTICS:  TELESCOPES (continued)                                                                                                               page 2



Responsibilities:  design, interface & parameter control of all Gemini primary mirror systems & components


·          Axial / lateral mirror supports
·          Axial / lateral position sensors
·          X-definer positioning system
·          Earthquake safety restraints
·          Mirror surface heating system
·          Instrument support structure
·          Cable routing configurations
·          Cassegrain rotator bearing assembly
·          Ambient temperature radiation system
·          Component electronics control node boxes


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
MICROCHIP ANALYTICAL PROBING STATION  @ Micromanipulator


·          1-micron repeatable accuracy movement
·          1000/1 gear reduction configuration
·          X, Y, Z stage guidance system
·          Harmonic drive gearhead
·          Optical position encoder readheads & scales
·          Cross-roller bearing
·          Stepping motor
·          High-precision timing belt


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
DESIGN INTEGRITY ANALYSIS  @ Red Digital Cinema Cameras, Raytheon Missile Systems


·          Project GD&T Analyst for pre-release drawings
·          Tolerance Analysis: field-tested component failures
·          Overheating analysis of digital cinema camera
·          Provided design solution for overheating camera


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
HIGH VACUUM ENVIRONMENTS  @ Retech, Lawrence Livermore Lab, Sandia Lab, Airco Coating Technologies, NOAO, ATK Mission Research


·          Coating chamber for 8-meter diameter mirror
·          Glass coating chambers for sputtering process
·          Liquid / gas-cooled nuclear fission chamber
·          Liquid / gas-cooled crucible
·          Metallurgical multi-treatment furnaces
·          Cryogenic Optics assemblies
·          Water-cooled Process Chambers
·          Buffer Chambers & Lock Chambers


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
NUCLEAR ENERGY / CONTAMINATED WASTE MANAGEMENT  @ Lawrence Livermore Lab, Sandia Labs


·          High vacuum uranium fission system
·          Contaminated water control / containment
·          Glove box contamination isolation chambers
·          Uranium isotope separator system
·          Radiation Shields
·          Electron beam gun mounts for uranium melt
·          Control room electronics racks & valve panels
·          Contaminated water recovery systems


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
MILITARY DEFENSE / MISSILE SYSTEMS (Air Force, Army, Navy, Homeland Security, CIA contracts)
 @ Hughes Aircraft, ATK Mission Research, Raytheon Missile Systems


·          Missile assemblies
·          Missile air-air / air-ground guidance systems
·          Rocket motor assemblies, propellant, components
·          Missile electronics packaging
·          Helicopter field communication systems
·          Submersible containers for deep ocean testing
·          Ocean & aerial scanners
·          Radar remote field systems
·          Missile test equipment
·          Avionic vibration isolation


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ROBOTIC ASSEMBLY MACHINERY  @ Sid & Marty Krofft, Advanced Automation, Retech, Airco Coating Technologies, Micromanipulator


·          Water-cooled process, buffer, & lock chambers
·          Water-cooled removable sputtering shields
·          Glass sputtering process chambers
·          Anode sputtering assemblies
·          Cam driven / gear driven mechanisms
·          Sheet metal automated fabrication design
·          Amusement park human conveyance systems
·          Metallurgical heat-treat robotic process systems
·          Robotic solar water heating systems assembly
·          Robotic glass coating process systems


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
HYDRAULICS / PNEUMATICS  @ Retech, Airco Coating Technologies, NOAO


·          Hydraulic / pneumatic alignment actuators
·          Hydraulic actuator telescope mirror supports
·          Automated feeder systems
·          Hydraulic conveyance systems


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ELECTRONICS PACKAGING  @ Hughes Aircraft, Retech, Lawrence Livermore Lab, Sandia Labs, Airco, NOAO, ATK Mission Research, Raytheon


·          Electronics racks, drawers, panels, consoles
·          Electronics box thermal output control systems
·          Deep water pressure vessel electronics housings
·          Missile guidance electronics modules
·          Helicopter-installed missile guidance racks
·          Electro-optical board component packaging


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
PIPING SYSTEMS  @ Retech, Lawrence Livermore Lab, Sandia Labs, Airco Coating Technologies, NOAO Gemini Project


·          Radiation-contaminated water recovery
·          Argon / Freon gas-fed cooling systems
·          Nitrogen-cooled cryogenic chambers
·          Radiation panels for thermal control
·          Ultra-high vacuum piping systems
·          Control valve systems & water manifolds


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ENERGY CONSERVATION / ENVIRONMENTAL SYSTEMS  @ Advanced Automation, Lawrence Livermore Lab


·          Solar water heating panels & systems
·          Spent-uranium revitalization system


________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
DALE CIRCLE:  SENIOR OPTO-MECHANICAL DESIGNER (continued)                                                                           page 3

EDUCATION
Associate of Arts Degree, Architecture                                                                             Loma Linda University, Riverside, CA

EMPLOYMENT HISTORY
Raytheon Missile Systems, Tucson, AZ - (Missile Production for Military)
Position:  SENIOR OPTO-MECHANICAL DESIGNER
Design Projects:  Unmanned Airborne Vehicle (UAV), Missile Systems, Test Equipment, GD&T Integrity, Tolerance Analysis
Reason for leaving:  layoff – workload slowdown
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
RED Digital Cinema Cameras, Lake Forest, CA - (Professional Digital Cinema Cameras for Motion Picture Industry)
Position:  OPTO-MECHANICAL DESIGN CONSULTANT (contract employee)
Design Project:  Analyzed overheating problem & redesigned for cooling solution
Reason for leaving:  consultant project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
The Micromanipulator Company, Carson City, NV - (Semi-conductor Wafer Probes)
Position:  OPTO-MECHANICAL DESIGN CONSULTANT (contract employee)
Design Project:  Redesigned / upgraded state-of-the-art Wafer Probe System
Reason for leaving:  consultant project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ATK / Mission Research, Santa Barbara, CA - (DOD / DOE / CIA / Homeland Security Contracts)
Position:  OPTO-MECHANICAL DESIGN ENGINEER
Design Projects:  Electro-Optical Sensors & Detector Systems, R & D projects & proposals
Reason for leaving:  corporate merger consolidation layoff ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Michigan State University, Astronomy / Astrophysics Department, East Lansing, MI                                                         
Position:  OPTICS DESIGN CONSULTANT
Design Project:  Spartan Infrared Camera for SOAR Telescope
Reason for leaving:  consultant project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
National Optical Astronomy Observatories (NOAO) / National Solar Observatories (NSO), Tucson, AZ - (Telescopes)                       Position:  SENIOR OPTO-MECHANICAL DESIGNER
Design Projects:  Giant Visible / Infrared Telescopes & Astronomical Instruments
Reason for leaving:  10-year project was completed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Airco Coating Technologies (BOC), Fairfield, CA - (Robotic Coating Assembly Procedures)
Position:  SENIOR MECHANICAL / ROBOTICS DESIGNER (contract employee)
Design Projects:  Robotic Glass Coating Vacuum Chambers
Reason for leaving:  moved to Tucson, AZ for permanent position
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Sandia National Laboratories, Livermore, CA - (US Department of Energy)
Position:  SENIOR MECHANICAL / VACUUM DESIGNER (contract employee)
Design Projects:  Nuclear Systems & Facilities / R & D projects
Reason for leaving:  7-year contract expired
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Lawrence Livermore National Laboratory, Livermore, CA - (US Department of Energy)
Position:  SENIOR MECHANICAL / VACUUM DESIGNER (contract employee)
Design Project:  Uranium Isotope Separator Chamber System
Reason for leaving:  3-year contract expired
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Retech, Inc., Ukiah, CA - (Robotic Metallurgical Processing Vacuum Systems)
Position:  SENIOR MECHANICAL / VACUUM DESIGNER
Design Projects:  Metallurgical Treatment Chambers
Reason for leaving:  moved to Bay Area for better opportunity
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Hughes Aircraft Company, Canoga Park, CA - (Defense Contracts)
Position:  MECHANICAL DESIGNER
Design Projects:  USAF / ARMY / NAVY Missile / Defense Systems
Reason for leaving:  moved to Northern California
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Advanced Automation & Mechanization, Tarzana, CA - (Automated Factory Assembly Designs)
Position:  MECHANICAL / ROBOTICS DESIGNER
Design Projects:  Automated Solar Equipment Assembly
Reason for leaving:  company closed
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Sid & Marty Krofft Productions, Sun Valley, CA - (Major Amusement Park Design & Construction)
Position:  MECHANICAL / ROBOTICS DESIGNER
Design Projects:  Amusement Park Dark Ride Automated Systems
Reason for leaving:  project was completed



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