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Danna
Harlan
309 James Cirone Way
Herndon, VA 20001
P: (503) 459-9876
E: harlan.danna@gmail.com
SUMMARY OF QUALIFICATIONS
Experienced Mech. Design Eng/Project
Eng lead projects through all phases of development from concept to final
production, including support of management reviews, purchasing, cost
estimating, manufacturing and coordination with suppliers/vendors utilizing
stage gate product development process. Extensive Pro/E CAD 3D Solid
Modeling techniques (34,000+ hrs.) for component packaging, assemblies and part
design, which includes injection molded parts, sheet metal parts, stampings,
die cast, machined, extruded, and rule die parts. Strengths include team
player, leadership, mentoring, problem solving, innovation, and negotiation.
PROFESSIONAL
EXPERIENCE
NIITEK – Dulles,
VA.
2011 - Present
Contract Mech. Engineer
Assignment
involved sustaining engineering & product design for Vehicle Mounted Mine
Detection systems (Husky III, Talon) using Pro/E WF4.0. Provide design/detail
of assemblies, parts, detailed drawings, and BOM’s for various components (GPR
Panel Bracket, Electronic Enclosures, & Marking systems). Additional tasks
included writing Technical Service Bulletins and creation of Bid Proposal
models/concepts for white paper inclusion.
Synthes - West Chester,
PA.
2009 – 2011
Contract Mech. Engineer
Contract
assignment with Biomaterials Product Development Center to utilize Pro/E and
design handheld medical devices and table top laboratory equipment. Provided
electro-mechanical packaging,
styling/surface development, and component design per Director’s of Engineering
input. Utilized product development cycle & hands on engineering to
procure/build functional prototypes using SLA and machined parts. Products
included bone marrow aspirate concentrator, handheld collector and handheld
cranial polymer injection system.
BAE Systems GSD - York,
PA.
2008 – 2009
Contract Mech. Engineer
Assigned
to Paladin Integrated Mgmt. program to support CDR for the SPH & FAASV
track vehicles & work with various PDT leaders. Provided engineering, Pro/E
design, detailed drawings, BOM’s for various Vehicle Installations such as;
Driver’s Hatch, Tow/Lift Eyes, Personnel Heater Ductwork, Cab/Hull Bearing Interface,
& Cab Bearing Shields. Also, created and verified Pro/E Ordnance parts and
assemblies.
L - 3 CyTerra, Orlando,
FL.
2006 – 2008
Staff Mech. Engineer
Goals
are to utilize Pro/E for product development projects within the military,
homeland security, and commercial markets by creating mechanical concepts, part design and drawings for ruggedized
handheld through wall sensing radar units, humanitarian landmine detectors and
trace detection units. Assignments include industrial design, plastic & S/M
part design, LCD packaging, PCB constraint drawings utilizing Pro/E ECAD,
EMI/RF shielding/gaskets, ECN, BOM detail, prototype procurement, and working
with vendors. Also, lead Mfg. cost reduction re-design projects & product
support, fixture design, assembly aide tool design and engineering support for
production meetings.
·
Successfully redesigned flawed
outsource engineered unit in 6 weeks.
·
Received 2007 Outstanding Engineer Award
LAIRD - CENTURION WIRELESS, Westminster,
CO.
2005 – 2006
MechanicalEngineer/Program Mgr.
Responsible for the mechanical design of Telematics and wireless
antenna projects, including sustaining engineering and redesign of Tire
Pressure Monitor antenna and handheld communication/scanner units. Design of
injection molded, stamped sheet metal parts, drawings, BOM, ECO, Mfg. process
sheets, production release, customer interface, and program management were a
majority of the duties performed.
·
Resolved IP67 water ingress issue
with Teflon cable and RTV sealant.
FISCAL STRATEGIES LLC, (Eng. Group), Vero Beach,
FL
2003 - 2005
Consulting/Contract Engineer
Procure a license of Pro Engineer Wildfire 2.0, maintenance contract
and workstation for start-up of engineering firm. Work was obtained from
clients who outsourced their overload of engineering hours on various in-house
projects. Additionally, provide engineering drawings for custom motorcycle
parts, headlamp, turn signal assemblies and various consumer products.
SIEMENS OPTICAL NETWORKS, (Div. of Siemens AG), Boca Raton,
FL
2000 - 2003
Lead Engineer
Tasked to lead team of engineers for
product development projects related to the optical networking telecom
industry. Projects utilized Pro-E for the mechanical
design of plug in optic cards and sheet metal subracks. PCB component placement
included items such as dc/dc converters, splice box for optic cable, LC &
SC connector placement, optical switches, daughter boards, LED’s, heatsinks,
SFP transceivers, etc.
·
Developed new subrack product line
for U.S. market which meets NEBS/UL requirements.
·
Patents applied for optical fiber
guide and EMI resistant lever/faceplate assembly.
·
Patent received for apparatus Title:
Air Flow Guide
MARCONI COMMUNICATIONS, Welcome,
NC
1999 - 2000
Senior Design Engineer
Responsible for projects from
concept to release for production of telephony equipment, including network
cabinet, racks, and power transfer switch cabinets. Tasks include Pro/E design
of sheet metal cabinets, electro mechanical
packaging and BOM documentation. Engineering disciplines include PDP, technical
requirement spec, FMEA, securing prototypes and working with vendors.
·
Consolidated and created new cabinet
product line and improved quality and manufacturability.
·
Assigned to train (Pro/E) and mentor
new personnel.
HUGHES NETWORK SYSTEMS, Mira Mesa,
CA
1998
- 1999
Consulting Design Engineer
Responsible for utilizing Pro-E to
design various consumer products such as, Digital satellite receivers, phone
accessories, satellite accessory module and transportable grid array antenna.
Design responsibilities included working with industrial design center data to
develop solid model of bezels and accessory housings. Additionally,
responsible for sheet metal chassis design, PCB and power supply packaging, EMI
shield design, connector, and PCB constraint drawings.
·
Patent applied for portable grid
array antenna mechanism.
VISTEON (Ford Motor Component Div.), Dearborn,
MI
1990
- 1998
Lead Design Engineer
Led team of engineers and designers
from concept to production release of various radio assemblies including design
of radio faceplate, buttons, graphics, lighting, sheet metal housing and PCB mechanical packaging. Used Pro-E to
develop, design and surface plastic injection molded radio faceplate, buttons
and knobs per customer specs. Established part functionality including button
actuation, retention, snap features, sonic welding, heatstake and PCB
attachment. Utilized Pro/Assy to define snap dome, LED locations and perform
clearance/interference checks on components. Stampings designed for radio
chassis housing, which include top and bottom covers. Functionality was
to provide attachment of main PCB, tape and CD mechanism and radio faceplate
assy. Additional responsibilities requiring my involvement were continuous
process improvement, FMEA, design verification testing (key life, HALT), RFQ
response, DFA, DFM, TOPS-8D, robustness and work to resolve mfg. process issues
and design work station assembly fixtures as needed.
·
Co-inventor on patent application for
bezel styling.
·
Lead mechanicalengineer
for In-dash 6 CD radio.
MODERN ENGINEERING COMPANY, (Ford Motor) Warren,
MI
1986
- 1990
Design Engineer
Responsible for electro/mechanical packaging, harness routing,
retention, injection molded conduits and 12V junction box system.
Additional projects included electronic module packaging in harsh environments,
light engine/electronic optical fiber system packaging and development of
harness proliferation/complexity design guidelines for Advance Vehicle Engrg.
N.A.E.L., Troy,
MI
1985
- 1986
Product Engineer GM80 “F” Car Program
Design release engineer responsible for body wiring –
entertainment, RR lamp, anti-lock brakes, fuel pump, doors (including passive
restraints, door locks, power windows, power mirrors), power seats and
selective ride. Design responsible for harness routing, retention
(brackets), and circuit mechanization.
DGE, INC., Troy,
MI
1984
– 1985
Senior Designer
Vixen Mtr. Home Program
Engine component packaging,
alternator bracket, engine/transmission adapter plates, etc.
PIONEER ENGINEERING, Warren,
MI
1982
- 1984
Designer
GM Truck & Bus Program Chassis
Engine oil cooler lines, radiator
hoses, side frame rail, X-member, plastic fuel tank, rear suspension, drive
shaft, front axle half shaft, etc.
General Dynamics XK-1 Tank Program
Electrical/Mechanical packaging, control panels, shock mtg., harness
routing, hull/turret weld appurt.assy., parts list, etc. MIL Spec DOD-100.
ACCO BABCOCK/ACME MANUFACTURING/STD.
CONVEYOR, Warren,
MI
1975
- 1982
Design Engineer
Mechanical design of conveyor/material handling power and free,
C.O.E., roller feed and flat top conveyors. Included work with special
machines, turntables, palletizer, lift tables along with months of in-plant
installation experience.
EDUCATION
BSME,
Graduated 1978 Oakland University, Rochester, Michigan
Engineering Core 3.0 GPA
ON
THE JOB TRAINING
Word, Excel, PowerPoint, Project, FMEA, DFA, DFM, Injection Mold Design,
Applied GD&T, PTC Training - Pro-E Part and Assembly Design, Pro/Surface,
Pro/Sheetmetal, Pro/Drawing, Pro/PDM, Pro/Intralink, MDX, ISDX and IGES
manipulation. Received training at Rev. 9 with update sessions thru
Wildfire 4.0.
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