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grace@sbcglobal.net
206 Menard Circle
Sacramento Ca 95001
916-564-1230(h) 916-346-9876 (m)
Profile:
Mechanical engineer (BSME) experienced in project and personnel management (i.e.
multidisciplinary projects and engineering departments, respectively). I am a new product innovator who drives
development programs from initial concepts through manufacturing utilizing
creative designs, detailed analyses and through tests of complex systems in
transportation, aerospace, aeronautical, and medical fields. I have gained expert knowledge utilizing CAD,
FEA, MS Project (including EVMS) and MS PowerPoint (management and technical
reviews).
Experience:
Project Management – provided leadership and guidance to
project team members (internal & external), monitored technical
performance, cost, schedule, prepared and presented reviews including EVMS for
large development programs. Aircraft
projects managed including C130 aerial firefighting systems, F14 & F18
radar systems. Managed Space borne
projects including optical, IR and microwave instruments budget to $8
Million. Managed defense projects flight
and ground systems utilizing military standard and specifications. . Managed medical projects including orthopedic
fixation and cutting system, implants, and cardio products through
validation/verification testing and into manufacturing. Clear and comprehensive proposals,
requirements and statements of work generated.
Personnel Management – held senior management, engineering
manager and supervisor positions with
departments comprising 5 to over 50 engineers, analysts and designers.
Management activities included training coordination, performance management,
career development and resource allocation.
Served as day to day liaison to the projects concerning job assignments,
performance, and recognition also, coordinated staffing needs and reductions,
optimizing resources and interviewed applicants. Conducted annual performance reviews.
Management Software utilized MS Project, MS office (esp. PowerPoint),
Outlook, Q&A and Acrobat
Design – Technical expertise encompassed an
understanding of mechanisms, hydraulics, optical systems, thermal systems,
structural analysis, and composite design. Supervised design teams totaling 2
to 25 design engineers. Designs were as
complex as space flight instrument consisting of 13 reflective optical
elements, focal planes, space radiators and heat pipes to actuators (hydraulic
& electro-mechanical) to EMC mechanical enclosures. Engineering drawings and specifications
generated includes ICD, requirements, assembly, and component documents for a
variety of electro-mechanical systems.
Also, designed spacecraft configurations, circuit card assembly, optical
and laser mounts, analog electrical (TWTS), electronic packaging. Fabrication methods included CNC machining,
castings, injection molding, brazed and welded assemblies. Design software
utilized SolidWorks 2012, Pro/ENGINEER
r2001, IDEAS MS6, AutoCAD ( r14 and lite) and CADAM.
Analyses – supervised as many as 10 thermal and
structural analysts. Performed dynamic,
stress, and heat transfer analyses using finite element software and hand
calculations. Dynamic analyses consisted
of vibration (modes and frequencies).
Stress analysis consisted of static, shock, modal response and
differential thermal expansion. Heat
transfer included conduction, convection (heat exchangers) and radiation (solar
and IR). NX NASTRAN v 7.0, ANSYS, PATRAN, FEMAPV10.1, COSMOS, SolidWorks simulation
and MathCAD executed.
Test – Coordinated vibration, thermal, pressure
drop, shocks, optical, vacuum and stress tests.
Designed data acquisition systems and test fixtures. Compiled and reduced the acquired data. Advised needed design improvements identified
by test results. Medical protocols for verification and validation testing
generated. Feasibility and laboratory
test reports supplemented design files.
Materials – Expert knowledge of metals (i.e.
aluminum, steel, copper, zinc, titanium, magnesium, AlBemet), composites (i.e.
polyester, vinyl ester, epoxy, phenolic, polyimide, polyamide, polypropylene), Ceramics (i.e. Alumina,
Beryllia), Polymers (i.e. Carbonate, nylon, PVC, ABS, propylene, ethylene)
Employment:
Electric Vehicles
International, Stockton CA, Transportation Industry/ Sr. Mechanical Engineer 8/2011
to 11/2012; Provided mechanical
engineering expertise implementing design and analysis for the electrification
of various truck chassis. Designed
battery enclosures, charger door assembly, cabin heater assembly, bearing set
for 2 speed transmission. Analyses
include loads, stress, pressure drop and thermal on drive train, motor mounts,
planetary gear, splines, clutch packs, bearings, pump sizing and pneumatic
actuators. Used national instruments
accelerometers, temp and pressure sensors, and strain gauges in testing. Casting, machining, weldments and
sheetmetal forming are processes
utilized. Software used SolidWorks 2012
including simulation, MathCAD prime 1.0 and
Griffin Engineering LLC,
Sacramento CA/ Consultant/Contractor 5/2002
to 7/2011
Goodrich ISR Systems,
Albuquerque NM, Aerospace Industry/ Contract
Mechanical Engineer, Assisted mechanical department in all aspects of
design, analyses, and tests of spaceflight electronic enclosures. Designs generated and verified using
SolidWorks 2010, SolidWorks Simulation and Femap v10.1.1 with NX Nastran
release 7. Correlated NASTRAN models
with tests. Designs comply with ASME Y14.5 GD&T, space qualifications,
launch and on-orbit environments. JWST,
PnPSat, iPEHG and Titan missile are a few of the systems worked.
Curexo/ Integrated
Surgical Systems (ISS) Sacramento CA, Medical Device Industry/ Consultant, Responsible for the
mechanical systems of the ROBODOC product. This includes the robot interface,
knee and femur fixation devices, electronics enclosures, pump, valve,
hydraulics and cutting systems.
Requirements specifications for the robot arm and SOW for external
suppliers were written. Project scope,
planning, resourcing and budgets were generated. Successfully developed a low cost reliable
integrated cutting system mechanism that: provided simple cutter insertion and
removal. Verification/validation test were conducted, also utilized MathCad and
CosmosWorks to validate FDA and ISO requirements. Reviews of progress, design integrity, cost
and schedule were reported to upper management via PowerPoint.
Aero Union, 747 Fortress
Ave, Chico CA, Aircraft Industry / Contractor
- Contracted as technical lead/analyst for the C-130 aerial fire fighting
system.
Hydraulic actuator system designed for fire retardant
evacuation. System included pump,
compressor, motors, reservoir valves and sensors. Corrected subcontract analysis savings redesign
cost. Utilized hand calculations to
substantiate flight worthiness of the designs and accuracies of analyses. Wrote
stress reports.
Thoratec Corp, Rancho
Cordova CA, Medical Device Industry / Consultant - evaluated the design of
HeartMate II a LVAD product. Analyzed each pump component and assembly
technique in a tolerance study. Rotor identified as over constrained and
tolerance. Reduced data and reported
results in a PowerPoint file.
Cross-functional and multi-geographical personnel consulted.
ATK, Woodland Hills CA, Aerospace/Defense
Industry/ Contractor - performed ice
analysis on the AARCM missile. Reduced data and reported results.
ART Inc., El Dorado Hills CA,
Aerospace/Defense Industry/Contractor/Engineering
Supervisor, Responsibilities included assigning and monitoring all workload
in the mechanical department. Participated in cost and proposal efforts. Employee annual reviews performed. Procedures for the engineering and
manufacturing processes generated. Also
work as mechanical systems engineer on major projects. Designed, tested, and integrated LAN systems
on military and commercial aircraft. Ruggedized COTS components to comply to
military standards. SolidWorks 2006,
CosmosWorks, and MS project were the software tools utilized to adhere to FAR25
requirements.
MTC Pasadena, Pasadena CA, Ground Systems/Aerospace
Industry /Consultant
Provided Antenna Protection Instrumentation
(API) requirements for the 70m Mars antenna for NASA JPL. Requirements
definition was the goal of this contract.
The final product was a requirements document for API. Requirements specified what hardware (e.g.
hydrostatic, azimuth and elevation bearings) and which parameters (i.e.
pressure, force, displacement or vibration) needed monitoring and why. Instrumentation included analog and digital
sensors, data acquisition hardware and data reduction software. Cost analysis was provided, also.
Swales Aerospace Inc. Pasadena, CA, Space
Flight/Aerospace Industry 6/1997
to 4/2002
Program
Manager/ Mechanical Systems Manager, Member of the Senior Management Staff. Primary customer interface responsible for
cost estimates, planning, scheduling, cost control, earned value reporting, and
gate reviews e.g. PDR, CDR, Monthly Management Review. Managed the mechanical design, analyses and
test of the Dispersive Imaging Spectrometer subsystem for the spectral test bed
(STB) project at JPL. Designed
electro-mechanical actuator for the mars drill project. Designed rocket engine and propellant
interfaces on the mars ascent vehicle. Solved complex engineering problems in
an environment of changing and creeping requirements. Performed cost estimates for NASA JPL and
commercial aerospace industries ranging from thousands to millions of
dollars. 5 engineering supervisors and
11 task managers were managed in a conflict matrix organization. Over 400 hundred JPL Contract Work Orders
completed by supervising 50 engineers, analysts and designers.
Sorin
Biomedical Inc., Irvine CA, Medical Device Industry
Senior
Product Engineer,
Mechanical project leader supervised 5 engineers for the design and development
of the Blood Cardioplegia Console (BCC) from initial concept through contract
manufacturing. The BCC was a
hydro-thermal electromechanical device used to cool and heat blood for the
heart during open heart surgery. Pumps,
heaters, sensors, cooling tank, and valves were evaluated and designed into the
system. My manifold design reduced the
overall size enabling the device to fit on the heart lung machine. Interfaced with industrial design firm and
contract manufacture in Seattle requiring extensive travel. Pro/ENGINEER 17 was the primary CAD tool used
and AutoCAD 12. CAD department including
in-house sterolithography managed, also responsible for documenting the design
file for 510K approval.
Loral Electro-Optical Systems, Pasadena CA,
Aerospace/Defense Industry
Senior
Mechanical Analyst, DOD secret clearance Provided evidence of design integrity
through analyses (dynamic, stress and thermal) utilizing NASTRAN, COSMOS/M and
FEMAP. Also designed hardware using Pro/ENGINEER 8 and AutoCAD. Hardware designed and analyzed were inferred
countermeasures, military interactive laser engagement system (MILES), drop
physics module, MISTI and Cassini.
Instrumental in the selection of Pro/ENGINEER and COSMOS/M.
Hughes Aircraft Company,IEG/SCG, El Segundo
CA, Aerospace/Defense Industry
Mechanical
Engineer/Project Engineer, DOD secret clearance Design, analysis and test on satellite
payloads managed. Designed bracket that
reduced weight 90% using CADAM. Dynamic
and modal stress analyses performed utilizing PATRAN and NASTRAN. Technical reports written. Responsible for the design using CADAM,
development, material selection and test of traveling wave tubes (TWT & TWTA)
for space, aircraft and military radar use.
Generated component, assembly and interface control drawings. Designs required a thorough understanding of
geometrical dimensioning and tolerancing.
Managed the drafting and tooling personnel. Responsible for 11 cost
improvement awards.
Byron Jackson Pumps, Commerce CA, Nuclear
Power Industry
Stress
Analyst, Responsibilities included performing dynamic,
seismic and stress analyses on pump products utilizing NASTRAN and critical
speed programs. Pump products under
consideration were primary and secondary nuclear reactor pumps. NRC was the end user on the report.
Education:
Bachelor of Science, Mechanical Engineering
Southern
Illinois University – Carbondale:
Carbondale Illinois
Certificates:
Geometrical Dimensioning and Tolerancing,
PATRAN, NASTRAN, COSMOSM, Value Engineering, Hughes Aircraft Co. Cost
improvements, EVMS
US
Citizen
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