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Teresa Gantick
309 Mallard Corner, New Braunfels, Texas 78001 USA, 214-226-9876, teresagantick@hotmail.com,
Manufacturing
Operations Executive
·
P&L responsibility and proven
success building effective teams and enhancing business results in diverse and
high quality manufacturing environments.
·
Cultural change agent;
implementing proactive communication, Safety focus, lean manufacturing, quality
improvement programs, 5S and Six Sigma to increase productivity, reduce cycle
time, enhance quality, grow sales and achieve customer satisfaction.
·
Process expertise in
semiconductor fabrication, CNC machining, mechanical / electronic assembly, PWB
fabrication, microwave and optical manufacturing.
·
Industry success in automotive,
aerospace / defense, medical device, capital equipment, semiconductor and
telecommunications.
Skill
Highlights
Proactive leadership
P&L Responsibility
Quality excellence and Six Sigma
Lean Manufacturing implementation
Strategic and tactical planning
Operation start-up & growth
Management system development
Supply Chain management
Organizational development and team building
International and multi-cultural experience
|
Big picture perspective
Business acumen
Performance measurement
Financial / Budget management
Synergistic problem solving
Information system leverage
Project management
Written and oral communication
Advanced computer capability
Customer Interaction
|
Recent
Results
·
Increased production capability
500% while improving capital equipment productivity by 15%.
·
Reduced internal quality
defects by 90% and eliminated customer identified defects, winning customer
quality awards.
·
Cut production order cycle time
by 60% and customer order cycle time by 40% through lean strategy
implementation.
·
Implemented Six Sigma and
training programs, returning over $2 million in project savings.
Professional
History
REMEC Broadband Wireless International - Annual Sales $140 million Manila,
Philippines
1/2008
– 1/2011
Vice President of Operations
Managed execution activities and led manufacturing
excellence initiatives for a rapidly growing production operation, producing
high frequency radio links for the telecommunications industry. The 120,000 SF
facility employs over 1,600 people, utilizing SMT, chip on board wire bonding,
RF tuning, mechanical assembly and RF testing processes to produce over 1000
manufactured to order, product variants. Led achievements in Manufacturing,
Engineering, Quality, Supply Chain, IT, facilities and Human Resources.
·
Implemented staffing and
capital equipment investment actions enabling production volume growth from
1,200 units per week to over 6,000 units per week. Instituted a 24x7 work
schedule, saving over $2 million in capital equipment investment while reducing
manufacturing cycle time.
·
Established quality initiatives
that reduced internal workmanship defects by 90% and customer reported defects
by 82%, salvaging a strained customer relationship and enabling continued
business growth. Achievement recognized with the customer’s top supplier
quality award.
·
Launched a lean strategy and
control methodology that reduced product production cycle time by 60% enabling
a 43% reduction in quoted delivery time.
·
Defined and implemented a Six
Sigma program for the company. Established training programs and implemented
projects that improved engineering procedures and skills while providing over
$2 million in project savings.
·
Championed numerous management
process and communication improvements that transitioned the company to a
mature, dependable and competitive supplier.
·
Achieved ISO 14001
certification in addition to the ISO 9001 certification and established a
business continuity plan.
Honeywell International, Inc. - Annual Sales $25.6 Billion Richardson , Texas
5/2004 – 1/2008
Director of Operations, MEMS Wafer Fabrication
P&L leadership for a 240 person, Analog
/ Digital semiconductor design and production operation with over $39 million
in annual sales. Site Manager for a 140,000 SF facility participating in
automotive, industrial, medical and commercial industries through multiple
Honeywell business groups supporting over $300 million in end product sales. Responsibilities
included; manufacturing, R&D Engineering, Test Engineering, Process
Engineering, Equipment Engineering, Quality Assurance, Human Resources,
Purchasing, Safety and Facilities.
·
Initiated and implemented a
24x7 work schedule conversion resulting in 15% increase in production output
while reducing overtime by 60%. Labor productivity improved by 35%. Employee
acceptance and approval were excellent with no related turnover.
·
Designed and implemented a lean
strategy including a robust 5S program and aggressive cycle time and inventory
management strategies. Work in process inventory was reduced from over $8
million to less than $4 million while increasing output and improving on time
delivery.
·
Leveraged manufacturing
excellence strategies and increased business demand to expand revenue by 20%
and improve gross profit from -7% to 27% while maintaining PPM at six sigma
levels.
·
Participated in business sale
preparations and presentations resulting in two attractive offers for the
business unit.
CDS ENGINEERING, Inc. - Annual Sales $150 Million Austin,
Texas
2001 – 2003
General Manager
P&L leadership for a multi-site, 150
employee, semiconductor equipment manufacturing company, producing
made-to-order components and sub-assemblies. Managed manufacturing, test,
quality assurance, supply chain, accounting, human resources, planning,
customer service and sales.
·
Recovered a $50 million
customer by implementing lean principles, an MRP system and SPC, improving
on-time delivery and quality results, and established a supplier performance /
customer satisfaction benchmark.
·
Implemented an ISO 9001:2000
compliant, quality management system and achieved registration in six months.
·
Reduced lead-time and inventory
by implementing MRP, sales forecasting and EDI supply chain performance
systems.
·
Reduced outsource pricing for
machined and sheet metal components by 15% through supplier consolidation and
contract negotiation.
PRAXAIR, Inc. – Annual Division Sales $250 Million San Antonio , Texas
1999 – 2001
Plant Manager
Site leadership for an engineering and production
facility designing and building Ultra High Purity (UHP) / hazardous gas
distribution systems. Functions included: design engineering, procurement,
inventory control, electronic assembly, UHP welding, mechanical assembly,
functional test and quality assurance.
·
Boosted production capability
to meet the requirements of a rapidly increasing order backlog. Actual orders
delivered in 2000 were 200% of orders delivered in 1999. Achieved several
single month surge delivery rates 300% of maximum monthly delivery in 1999.
·
Reduced average order cycle
time 25% implementing MRP planning, supplier consignment inventory and revising
order-entry and planning procedures. Developed sales order material status
reports to focus follow-up and improve on time delivery.
SOLECTRON - TEXAS - Location Annual Sales $1,200 Million Austin,
Texas
1998 – 1999
Operations Manager
Provided leadership for an electronic
assembly and test operation of 16 supervisors and 450 assemblers, producing
over 75 different circuit board assemblies, supporting shipments in excess of $3
million per day.
Business Center Manager
Led the design, installation, start-up and
operation of an SMT electronic assembly area, producing high volume products
for the computer and cell phone industries.Managed production, facilities,
engineering and quality results for a 24x7 team of 250 employees.
TWINSTAR SEMICONDUCTOR – Annual Sales $140 Million Richardson,
Texas
1994 - 1998
Operations Manager
Led the green field start-up and operation of a diffusion
module team of 115 people, including; process engineering, equipment
engineering, automation systems, and production. Managed high volume daily
production, safety, quality, and cost performance.
·
Implemented lean furnace operation, increasing capacity by 15%,
avoiding $2 million equipment cost.
TSG INDUSTRIES Inc. – Annual Sales $1 Million Rockwall , Texas
1993 - 1994
President
Operated a chemical metal finishing
company with 30 employees and annual sales of $700,000.Managed all company
activities including; staffing, payroll, federal filing, shop supervision,
marketing, and customer relations.
FIFE CORPORATION –Annual Sales $45 Million Oklahoma
City, Oklahoma
1991 - 1992
Director of Manufacturing
Managed the production organization of
120 employees, producing electromechanical, hydraulic and electronic process
control systems.Directed production planning, international coordination,
production control, inventory control, purchasing, manufacturing engineering,
facilities, maintenance and manufacturing.
TEXAS INSTRUMENTS – Defense Division Sales - $2,500 Million Dallas,
Texas
1977-1991
Engineering Manager, 1990 - 1991.Lewisville , Texas . Supported a
$200 million program win by developing and negotiating program plans for an
integrated defense system development project. Formulated and proposed winning
test equipment designs. Directed six senior engineers and an outside
contractor team while coordinating 18 functional organizations.
Program Manager, 1989 - 1990. Lewisville , Texas . Managed the proposal for an $80
million defense program. Prepared detailed program plans for a major production
project. Gained
over $500 million in sole source business by establishing policies and
agreements to protect competitive capability. Wrote and implemented an
inter-company teaming contract.
Materials Manager, 1986 - 1989. Lewisville , Texas . Controlled the procurement of manufactured
components and supported a successful production ramp for a $700 million aerospace
project. Managed the planning, master scheduling, communication and follow-up
for nine production facilities with $250 million budget.
Foreign Procurement Manager, 1985 - 1986. Lewisville ,
Texas . Managed the procurement of
complex components from foreign sources, resulting in a $250 million defense
contract. Led the global supply chain team, selected sub-assemblies,
established licensing agreements and negotiated contracts.
Manufacturing
Engineering Supervisor, 1980 - 1985.Colorado Springs , Colorado .Provided
production leadership, materials management, production control, inventory
control, cost management and manufacturing engineering for a 130-person
precision optics production facility. Increased capacity by 100% and reduced
cost by 71%, saving $7.3 million.
Manufacturing
Engineer,
1977 - 1980.Dallas ,
Texas . Performed manufacturing
planning, master scheduling, material management, production coordination, and
new defense product transition for a precision machining facility.
Education
/ Certifications
BS-Industrial Engineering, New Mexico State University
1977
MBA-Industrial Management, University of Dallas
1986
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