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N.Shankar Reddy                                                                          
Certified SAP PP Consultant
+91 9880345199
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CAREER OBJECTIVE:
As a Certified Solution Consultant in SAP-Production & Planning, I am seeking an enduring career in SAP R/3 consulting position, which could provide me a forum, to realize my Core competency and potential and want to explore my experience and skills in this field.

SUMMARY:
·         Certified in mySAP Supply Chain Management – PP (Manufacturing) SAP R/3 4.7- SIEMENS INFORMATION SYSTEMS LTD.
·         Presently working in Satyam Computer Services Ltd., As PP Consultant through SAP Global Tech Pvt. Ltd. from Sep. 2004 to till date.
·         2 years of experience in SAP with one end to end implementation project and one support project in SAP.
·         Implementation includes scoping and planning, process design, configuration, testing, and deployment and post go-live support.
·         Designed Control Chart supporting client’s Production process.
·         Developed functional specs after interacting with client and technical team for developing required reports
·         6.2 years of functional experience in HAL, worked primarily as Production and planning engineer.
·         Designing, Development and Manufacturing
·         Monitoring and distributing day to day operations, workload assignments and leading teams.
·         Designing parts and managing production schedules and work allocation for achieving monthly production targets.
·         Planning and Execution of Production Activates of Composite Components
·         In charge for manufacturing Main Rotor Blade, Tail Rotor Blade, And Main Rotor Hub Plate At Euro copter (Eads), Germany.
·         Effectively involved in conducting training programs and oversee a total staff of 35 employees.

SAP R/3 FUNCTIONAL COMPETANCY:
PP - PRODUCTION PLANNING SKILL SET:
·         Configuration, Testing & Implementation of Production Planning Module
·         Material Master, BOM, Work centers, Routings, Regular, multi-plant and storage location MRP, SOP and Sales Order Relations with PP-SD, Demand Management, Production Order and Completion Confirmation.
·         Demand Management, MRP, Shop-Floor Scheduling and Capacity Planning
·         Knowledge in Variant configuration during Sales order to trigger the Production.
·         Strength in REM and Discrete process with adequate implementation knowledge of PP-PI modules and integration with other modules.
·         Basic knowledge of MM, QM, SD and FI/CO Modules.
·         Knowledge of ABAP/4.
·         Well conversant with ASAP which is a implementation guide offered by SAP.

APO 3.1 IN ADVANCE PLANNING TOOL SKILL SET:
·         Strong concepts in supply Chain Planning, Master Data & transaction data , Demand Planning and Supply network planning
·         Technical processes of requirements planning. Detailed Production planning and scheduling using detailed scheduling planning board.
·         Architecture of Integration. Core Interface, generation and activation of integration models
·         Monitoring and/ error handling concepts.

SAP R/3 4.7 PROJECT EXPERIENCE DETAILS:
Presently working in Satyam Computer Services Ltd., as PP Consultant through SAP Global Tech from Sep. 2004 to till date

1.                       SAP SUPPORT                                                              Aug.2005 to till Date
Company        : Satyam Computer Services Ltd.
Client              : Nestle India Ltd.    
Role                 : SAP PP Functional Consultant-Support.
Team Size       : 14

Client Description:
Nestle India Ltd., subsidiary of Nestle SA, is among the leading branded food player in the county. It has a broad based presence in the foods sector with leading market shares in instant coffee, infant foods, milk products and noodles It has also strengthened its presence in chocolates, confectioneries and semi processed food products during the last few years. The Company has launched Dairy products like UHT Milk Butter and curd and also ventured into the mineral water segment in 2001. Nestle leading brands include cerelac, Nestum Nescafe, Maggie, Kitkat, munch and Pure life.

Roles & Responsibilities:
  • Presently working on production support.
  • Analyzing the problem to provide solutions to the user generated error and incidents
  • Provide guidance to the user to solve user generated errors
  • Analyzing the incident tickets and providing permanent solutions
  • Preparing RCA Documents to enhance the permanent solutions
  • Handled dispatching of tickets to the Team members.
  • Handling knowledge transfer sessions to the new comers in the Team.
  • Mentoring the new comers in the Team.
  • Checking the status of IDOCs & analyzing the status to find the route cause for the failure of IDOCs.
  • Providing the solutions to user generated errors on various subjects like, Pricing, Sales documents, Item category, Schedule line category, Material determination, Free goods determination

2.                                  SAP IMPLEMENTATION PROJECT                    Sept.2004 to Jul. 2005         
Company        : Satyam Computer Services ltd.      
Client              : Grauer and Weil India Ltd.
Role                 : SAP PP Functional Consultant-Implementation
Modules          : PP, MM, SD, FI and QM
Team Size       : 15
Client Description:
Grauer and Weil India ltd., is one of the very metal finishing houses the world over, capable of offering an integrated package of chemicals, plants effluent treatment systems and waste recovery technologies from spent solutions- truly a one-stop shop for end to end solutions.

Role and Responsibilities
  • AS-IS, TO-BE study and Gap Analysis
  • Customization settings for various components produced in-house i.e., right from creation of material for various types of materials along with quality parameters in procurement.
  • Performed testing for different scenarios with Material Master, BOM, Work centers, Routings, Regular, multi-plant and storage location MRP, SOP and Sales Order Relations with PP-SD, Demand Management, Production Order and Completion Confirmation.
  • Customized for PP module with related settings of MM and procurement activities of QM and SD modules.        
  • Customization settings for routing with operations and sub operations along with inspection characteristics.
  • Customization settings for production order with material along with allocation of components to different operations and allocation of PRTs to various operations.
  • Customization settings for calculation of product cost for production order in integration with finance and controlling modules.
  • Running MRP for various components.
  • Customization settings required for SOP and transferring SOP data to Demand Management.
  • Configuration, Testing & Implementation of Production Planning Module
  • Preparation of Test Scenarios for Product Test and User-Validation Test
  • Preparation of Training Documentation and Training to Power and End Users
  • Interaction for cross-module aspects viz. Product Costing, Materials Handling
  • Interaction with Business Process Owners and Steering Committee





FUNCTIONAL EXPERIENCE DETAILS

Hindustan Aeronautics ltd.                                                        Aug. 1998 to Sept 2004

1.         Title                :           Tail Rotor Blade (TRB)
            Cad Tool        :           Catia V5 and Simulation.
            Team Size      :           Eight
           
Description    :           Tail Rotor Blade (TRB) is reinforcement structure of Flex Beam and raw blade; it is fully dynamic composite structure. Continuously varying twist in axial direction connected to main rotor assembly system. It provides dynamic axial thrust with limited cross sectional changes in aerofoil zone. It is made up from Uni-Directional Rovins, Carbon UD, and Prepreg materials using a closed mould and cured in Hot Platen Press at 135°C.

2.         Title                :           Main Rotor Blade(MRB)
Cad Tool        :           Catia V5 and Simulation.
            Team Size      :           Fifteen
           
Description    :           Main Rotor Blade (MRB) is sandwich structure of Spar packs, Rohacell foams, Nose Fairings and lead masses. Main rotor blades attached to the composite rotor hub through elastomeric bearings to have hinge less rotor system configuration. It is fully dynamic composite structure, continuously varying twist in axial direction connected to main rotor hub plate assembly system. It provides dynamic axial thrust with limited cross sectional changes in aerofoil zone. It is made up from Uni-Directional carbon materials, chopped strand blocks, Carbon UD, and Prepreg materials using a closed top and bottom mould and cured in automated press system at 135°C. controlling various parameters like pressure, temp, vacuum at different phases.

3.         Title                :           Main Rotor Hub Plate (MRHP)
            Cad Tool        :           Catia V4 and Simulation.
            Team Size      :           Six
           
Description    :           Main Rotor Hub Plate consists of Top & Bottom Main rotor hub plate assembled with Titanium centerpiece and elastomeric bearings. Main rotor blades attached to the composite rotor hub through elastomeric bearings to have hinge less rotor system configuration. Main rotor hub plates manufactured using mainly carbon epoxy UD prepregs, carbon epoxy fabric & glass fabrics as surface layers. First set of indigenously manufactured rotor hub plate making required component test successfully. First article inspection carried out for process confirmation. MRHP manufactured in steps, precompacted star packs, wedge packs assembled in the mould and stages. Finally cured in hot platen press at 135°C & 60-bar pressure.



Role and Responsibilities for above projects:
  • Solely involved in planning day-to-day operations, production schedules and work allocation to achieve monthly production targets and also responsible for Planning and Execution of Production Activates of Composite Components like ON-JIG, OFF-JIG, STRUCTURE, MRB, TRB, HUBPLATE AND AIR FRAME PARTS for different versions of Helicopters.
  • Effectively involved in coordination of different departments like Production Engineering, Industrial Engineering, Scheduling, Progress, Quality Assurance, Purchasing and Tool Design & Manufacturing.
  • Actively involved in material certification and document preparation like Root Card, Partial Quantity Card, and Test Specimens preparation etc.
  • Involved and executing the process of manufacturing as per MPS.
  • Analyzed the defects found during the curing process by means Autoclave are Press cure chart.
  • Procurement of BOI and metallic details required for assembly stage.
  • Participated in team reviews.
  • Coordinating with QA & CRI for certification of product.

KEY PERSONAL SKILLS
·         Strong industry specific knowledge of business work flow in manufacturing Industry.
·         Good in business processes mapping, configuration and functional specification generation.
·         Proactive performer and a team player with excellent documentation and communication skills.
·         Strong planner and organizer with demonstrated ability to master new concepts quickly.
·         Strong ability to conceptualize, analyze and solve issues from broader and specific perspectives.
·         Good interpersonal and communication skills with excellent team building capabilities.
·         Conceptual Knowledge of other application module.
·         Ability to work with and motivate the team.
·         Systematic approach, quick adaptability to new technologies

ACADEMIC PROFILE:
  • B.Tech in Mechanical Engineering from S.K. University, Ananthapur, A.P.
  • M.Tech in Production Engineering from University B.D.T. College, Karnataka.

COMPUTER SKILLS
  • ERP packages                        : APO 3.1 with SAP R/3 4.7 Enterprise version
  PP-Planning
  • Programming languages       : C, C++, Java.
  • Database                                 : MS Access, RDMS & SQL Concepts
  • Standard office aids               : MS office Word, Excel, Power point, Access
 
TRAINING CERTIFICATES
  • CERTIFIED SAP CONSULTANT  : mySAP Supply Chain Management in PP- Planning Solution Consultant(APO 3.1 with SAP 4.7 Enterprise version)
  • SAP end user training in QM, PP-DM, PP-MRP, PP-CRP, PP-RP, PM-NP and IM modules.

PERSONAL DATA
  • Nationality                 : Indian
  • Date of birth               : 19th Dec 1970
  • Marital Status                         : Married
  • Passport                      : Holding valid Indian passport




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